Products & Technology
NEV E-Drive Assembly
E-Drive Rotor Assembly Line
Hairpin Stator (Flat Wire) Assembly Line
3-in-1 E-Drive Assembly Line (Motor + Inverter + Reducer)
The e-drive system is the core component of new energy vehicles, and e-drive assembly is a critical stage in the manufacturing process. A typical e-drive assembly line is divided into stator line, rotor line, stator-rotor mating, final e-drive assembly, and transmission assembly line. We have extensive project experience across multiple process routes, including: Pre-magnetization / Post-magnetization Segment injection molding / Integral injection molding / Potting / Magnet steel riveting & fixing Cold pressing / Hot pressing / Liquid nitrogen cryogenic fitting Unbalance correction (weight removal/addition) for dynamic balancing Water cooling / Oil cooling Delivered motor assembly lines cover outputs from 55 kW small motors to 300 kW passenger EV motors, as well as larger commercial vehicle motors and urban rail transit motors. We accommodate multi-model changeover, takt time requirements, quality targets, safety standards, logistics planning, data traceability, process route留, labor efficiency, and space utilization optimization.
Component Cleaning & High-Pressure Deburring Systems
Robotic high-pressure deburring uses industrial robots with high-precision programmability, combined with high-pressure water jet technology, to remove burrs from metal or non-metal workpieces. It offers low cost, high speed, and excellent cleaning rates. We provide customized cleaning and deburring equipment tailored to your specific environment and cleanliness requirements, backed by extensive successful installations and strong customer partnerships.
Water Hammer Pulse Nozzle
Robotic Handheld Water Hammer Pulse Nozzle
Fixed Water Hammer Pulse Nozzle
Photovoltaic (PV) Module & Ingot Automation Equipment
With the rapid growth of the PV industry, equipment demand is increasing exponentially. Leveraging our existing customer base and technical strengths, we actively participate in the full PV equipment value chain. Upstream (Silicon Ingot/Cutting): Material handling, conveying, inspection, packaging, and data traceability for silicon ingot production. Midstream (Module Manufacturing): Material flow, glass handling, EVA/TPT cutting & laying, auto-dispensing, EL & visual inspection, dual-glass edge sealing, trimming, flipping, curing conveyance, angle chamfering, IV/EL testing, labeling, frame assembly, sorting, junction box gluing & soldering.
PV Module Turner / Flipper
Automatic Module Corner Chamfering Machine
Silicon Ingot / Boule Automation Line
PV Module Frame Dispensing (Gluing) Machine
Digital Twin Solutions
BIW High-Bay Storage Digital Twin
The Digital Twin creates a 1:1 virtual mirror of the physical high-bay storage system, enabling visualized monitoring and intelligent scheduling of the entire operation—delivering breakthroughs in space utilization, operational efficiency, and labor cost. Real-time IoT sensor data (equipment parameters, environmental conditions, operating status) are collected to achieve synchronous convergence between the physical system and the virtual model. The full view of the AS/RS is intuitively displayed in the virtual space, supporting real-time KPI monitoring and anomaly alerts—allowing managers to fully grasp operational status without accessing the physical entity.
Digital Error-Proofing Station
Provides an immersive visual interface via large-screen display to guide operators through the assembly process step by step—no highly skilled labor required. The system visually presents 3D part models, tool models, part numbers, material codes, and required tool specifications, with real-time operation data displayed. Torque tool data is collected to verify pass/fail status. IoT sensors and PLCs collect real-time data from the station and synchronize it to the virtual model at millisecond-level latency. Quality data is uploaded to MES and QMS for permanent storage and full traceability.
Manufacturing Control & SCADA Systems
Frame Rail Shop MES/SCADA
Enables real-time communication across all process sections, improving process synchronization and flow. Establishes a full-process quality traceability system for frame production with rapid problem localization. Precisely controls key process parameters to ensure quality stability. Optimizes raw material usage, reduces waste, and lowers costs. Features real-time equipment monitoring and predictive maintenance to minimize unplanned downtime, with energy consumption optimization based on production demand.
Medical Device SCADA
Real-time inter-process communication improves production coordination. Full lifecycle quality traceability records assembly data per station with auto-pass/fail judgment. Monitors robot status, safety vision systems, torque tightening data, and AGV status—triggering alerts and enabling fast anomaly localization.
Ultra-Thin Heavy-Duty LT-AMR
Navigation: Laser SLAM with diagonal dual-LiDAR for accurate positioning and flexible path planning; QR code camera for secondary positioning achieving ±5 mm station-level accuracy and pose calibration. Safety: Non-contact obstacle avoidance via LiDAR + stereo cameras; safety bumpers as the final safety barrier around the perimeter. Pallet Recognition: Reflective markers for high-accuracy, cost-effective pallet detection. Specifications: Non-lifting section height ≤ 180 mm; lifted section ≤ 200 mm Dual differential drive + caster wheels; rated speed ≥ 1 m/s, omnidirectional capable Cam lift mechanism; rated payload ≥ 3,000 kg Master-slave synchronous control strategy for space-efficient dual-AMR operation
